Thermal analysis of a ceramic coating diesel engine piston using 3-D finite element method

In this study, firstly, thermal analyses are investigated on a conventional (uncoated) diesel piston, made of aluminum silicon alloy and steel. Secondly, thermal analyses are performed on pistons, coated with MgO-ZrO₂ material by means of using a commercial code, namely ANSYS. Finally, the results of four different pistons are compared with each other. The effects of coatings on the thermal behaviors of the pistons are investigated. It has been shown that the maximum surface temperature of the coated piston with material which has low thermal conductivity is improved approximately 48% for the AlSi alloy and 35% for the steel.     

碳/碳复合材料MoSi2/SiC涂层在动态氧化环境下的性能研究

为了考察MoSi₂/SiC防氧化涂层体系在动态氧化环境下的防护能力,对碳/碳复合材料MoSi₂/SiC涂层试样在1100~1500℃下进行了高温燃气高质流冲刷环境下的氧化试验。结果表明,在1100~1500℃的燃气动态环境下,具有稳定的氧化失重速率,氧化失重曲线近似呈直线关系,氧化失重和氧化失重速率均随着氧化温度的升高而降低,表现出该涂层抗高质流冲刷和氧化的能力随温度的升高而提高,在该温度区间内,随着温度的升高,具有更优异的抗氧化和抗高质流冲刷的能力。     

Corrosion Behavior of a Sputtered K38G Nanocrystalline Coating with a Solid NaCl Deposit in Wet Oxygen at 600 to 700°C

A nanocrystalline coating of K38G alloy was obtained by means of magnetron sputtering. The corrosion behavior of cast K38G alloy and its sputtered nanocrystalline coating with a solid NaCl deposit in dry air or wet oxygen at 600 and 700°C have been studied and compared. The results indicated that the mass gain of the coating is higher than that of the cast alloy at 600 and 700°C. Therefore, nanocrystallization reduced the corrosion resistance at these temperatures. Furthermore, the mass gains of the coating and the cast alloy with a NaCl deposit in wet oxygen were less than that with a NaCl deposit in dry air. The relevant corrosion mechanisms are discussed.     

Oxidation behavior of silicide coating on Ti3SiC2-based ceramic

A silicide coating was prepared on Ti₃SiC₂-based ceramic by pack cementation to improve the oxidation resistance of Ti₃SiC₂, which is a technologically important material for high temperature applications. The microstructure, phase composition and oxidation resistance of the coated sample were investigated. The results demonstrated that the silicide coating was mainly composed of TiSi₂ and SiC. A single layer of a mixture of SiO₂ and TiO₂ was formed on the surface of the coated sample during isothermal oxidation at 1100 °C and 1200 °C for 20h. Compared to Ti₃SiC₂, the parabolic rate constant of silicide coated Ti₃SiC₂ decreased by 2~3 orders of magnitude. Furthermore, the coated sample showed much better cyclic oxidation resistance than Ti₃SiC₂ during the cyclic oxidation at 1100 °C for 400 times. However, during the preparation of the coating, a number of fine cracks formed in the outer layer of the coating. When these cracks penetrated the whole coating during the cyclic oxidation, the oxidation rate was accelerated, which degraded the oxidation resistance. Electronic Publication     

溶胶-凝胶法制备TEOS-DOS基SiO2疏水减反射膜:溶胶微结构对膜性能的影响

以乙醇为溶剂,正硅酸乙酯(TEOS,tetraethoxysilane)在氢氧化铵催化下水解缩聚为纳米尺度的无定型SiO2溶胶颗粒,二甲基二乙氧基硅烷(DDS,dimethyldiethoxysilane)在盐酸催化下水解缩聚为线状聚二甲基硅氧链.用混合溶胶在玻璃基片上旋转镀膜,然后于80℃空气气氛下热处理.实验证明通过DDS将疏水的双甲基链引入镀膜胶体,使膜兼具疏水性和减反射性能.利用激光散射粒度分析仪和电子显微镜研究了溶胶颗粒的粒度变化和聚集情况等溶胶微结构,用物理吸附仪研究了膜的孔结构,考察了热处理前后膜的疏水性和透射谱,得到了溶胶微结构与膜性能之间的关联.     

B4C涂层作为等离子体面对材料的一些性质

介绍了利用等离子喷涂设备,B4C/Cu梯度功能涂层及非梯度涂层的制备技术,在模拟实验装置中测量了在高能粒子(3 keV,D+)的作用下,B4C涂层的化学溅射产额、热解吸性能、热冲击性能及热导率.结果表明B4C是一种有希望为未来聚变装置中等离子体面对的材料.     

表面电沉积合金层提高碳钢齿轮的接触疲劳强度研究

 接触疲劳破坏是齿轮的主要失效形式之一． 在45#钢齿轮齿面电沉积Ni-P-Co合金层，可以显著提高其接触疲劳强度．同时，对合金层的表面形貌，表面粗糙度、显微硬度和疲劳点蚀坑形貌特征等进行了分析．     

钢管减阻型内涂层生产工艺及设备

介绍了钢管减阻型内涂层技术的生产工艺和主要设备，给出了内涂层生产线典型的工艺布置，并对主要设备的组成及工作原理进行了介绍。     

注入氮离子的SiC涂层阻氢性能研究

利用离子束混合－离子注入（Ar^ ）和磁控溅射相结合的实验技术在HR－1不锈钢基体上制备了注入N^ 的SiC涂层，并用表面分析手段对所制备涂层的表面形貌，剖面形貌、相结构，表面成分，表面元素的化学态进行了分析，结果表明：制备的涂层结构致密，表面平整、膜层成分均匀；涂层与基体之间形成了一明显的过渡层，增强了涂层和基体之间的结合力，用二次离子质谱（SIMS）对充氘涂层的阻氢性能进行了定性分析，结果表明，涂层元素与氢形成稳定的化学键，抑制了氢的扩散和迁移，使得涂层具有一定的阻氢能力。     

低碳钢热浸Zn-0.15%Ni合金镀层组织及第二相粒子

采用热浸Zn-Ni合金镀锌方法，在含0.03%-0.36%Si的低碳钢上获得Zn-Ni合金镀层，研究了镀浴中Ni含量和钢中Si含量对镀层中δ相和ζ相生长速率的影响，以及Zn-Ni合金镀层η相中的第二相粒子即Zn-Fe-Ni三元化合物Γ2相粒子的形成和长大过程，结果表明，在Zn-0.15%Ni镀浴中，含硅0.03%-0.215%钢镀层的ζ相明显受到抑制，δ相厚度略有增加，Γ2相粒子的形成和长大过程包括ζ相的溶解，Γ2相的形核和成比例吸收铁，镍而长大。